A surprisingly common problem with gas-powered golf carts is that they fail to work in forward or reverse. Unlike the hundreds of other types of cars on the road, the golf carts are specifically designed for use in large green meadows called a golf course. Again, thanks for your help. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. You have been warned. Also, check if the board is damaged due to the heat. You'll also want to look at your forward and reverse switch, which is also prone to wearing out after long-term use. Switch appears undamaged. I had it out yesterday and it was very hard to get into reverse. There are also wires running to the accelerator that give it the ability to operate. Thanks. Since the number of manual controls given on golf carts is pretty limited compared to travel vehicles, the reverse forward switch is considered essential. A thorough hosing down with WD-40 worked like a miracle on mine. The Callaway Epic Max Driver is a respected driver that came out in 2021. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. This will make the replacement process that much easier. Even if the switch is functioning properly, you may have a shift cable that is stuck or broken. They didn't call today so kart maintenance is put off 'til another day. The switch should be pretty tight though. After all, some additional skills are never harmful. About 36 Volt Ezgo Forward Reverse Switch Wiring Diagram A wiring diagram will certainly reveal you where the cables ought to be linked, so you do not have to think. If the buzzer sounds then youll be off to the races in no time. Studs on the motor get hot and may even melt. Most of the time golf carts won't work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. It may not display this or other websites correctly. Ernie loves documenting interesting facts about golf. Forward/Reverse switch and press the accelerator pedal. If its stuck in the empty position, you might have a full tank of gas, but your golf cart wont realize it. Here are a few of the main electrical problems that can occur with your gas golf cart. We encourage you to mark your wires before replacing your F. Seek professional help if you are unsure of doing it on your own. When you want to speed up, the accelerator directs more gas toward the engine and produces more speed. $169.95. Re: Forward / Reverse lever very hard to turn. Just joined and learning the ropes here so please forgive me for resurrecting this post. Under NO circumstances should you attempt to fix your golf cart on your own. But most likey the contacts on the cam need some dieletric grease. E-Z-GO Installation Notes. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. We encourage you to mark your wires before replacing your F and R switch. This direction selector controls the forward and reverse directions of these vehicles. A new solenoid would cost between $20-$100. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-box-4','ezslot_2',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); When you notice a problem due to a solenoid, you may check the battery and then replace the solenoid if needed. After that, the diagnostics code beep will sound if there is a problem. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. A pre-charged resistor is needed between the solenoid contacts to keep the controller charged. These are some symptoms of a bad F/R switch: When you notice the above symptoms the first thing to try is to clean the joints thoroughly to make sure the connections are intact. A safe and properly functioning golf cart will always give a good impression of the golf course to the clients. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. Pro Tip: Ensure your nuts and screws are as tight as possible. First, turn on the ignition while looking for a reading on the smaller terminals. One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. 1 forward micro switch and 1 or 2 reverse micro switches for reverse beeper and/or reduce speed activation with Alltrax controllers and our conversion kits. Next, you need to remove the long lever/bar on your right. Imagine going on a golf tour when suddenly the golf cart starts showing bizarre symptoms like cart stalling or unpleasant noises. Hence, looking into them indirectly fixes the issue. The wheels are locked and the maintenance tow switch doesn't seem to work. It also analyzed reviews to verify trustworthiness. When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. Disconnect the black (negative) battery cable, uncover the speed controller then reconnect the negative cable. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. Painting a golf cart with krylon fusion: How To Do It Right? We have cams, boards, and micro switches to keep your cart running. Full content visible, double tap to read brief content. Just PM your address and I'll toss a couple in the mail. 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Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? Remove the cover of your old or damaged F/R switch. On the front side, there will be a few other blue and red wires. How to Install EZGO Forward Reverse Switch? After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. The F/R switch on a EZGP PDS is located under the seat of the golf cart. I melted the top corner of a battery due to a loose ground cable on the pack. . If nothing else works replace the manual FNR switch with a set of solenoids. You must log in or register to reply here. If the Voltage is inaccurate, the Ezgo golf cart will likely stall. Therefore, all you have to do to remedy the situation is plug the buzzer back in and you should be good to go. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. If it appears lower than specified, replace the battery unit. Is your Ezgo golf cart neither moving forward nor reverse? Add to cart. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. EZGO Forward and Reverse Cam Assembly. Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. THANKS! Ensure that all the connections are tight and corrosion free. Radar Chart Example If it jumps and displays full voltage, then the solenoid is the problem and should be replaced with a new one. If you notice discoloration in the solenoids texture, be ready to replace it with another one by disconnecting and reconnecting the connections. This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, Club Car golf carts running on gasoline engines require a lot of maintenance to keep their performance and health up to the mark. I then turn the switch to Reverse and hear a click and the buzzer goes off but when pressing the accelerator it still wont . There will be a small arm with a spring on it's pivot. The speed is low when in the forwarding position. Fixing a clogged muffler isnt difficult but it is time consuming. Once this is done, use a wire and wrap the wire around both ears as this will prevent the cable from decompressing. 17. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Price: I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. Heres a quick video guide for you! The ignition switch on your cart is known to have problems. Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. For those using the DCS F/R switch here some things you may want to know: Regular cleaning and proper maintenance is the key to a long life for your EZGO F/R switch irrespective of the type of switch you have. Is there something I need to lubricate to loosen things up? Ensure the wires and connections are correct to get the best output. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. Same applies to my 07 workhorse, no detent for neutral. Thanks again, willie PS: Is there certain way to hook up the new solenoid. Saw no burned or melt areas. Hence, its time to get to the engine compartment and look at the battery voltage using a multimeter. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. If nothing is appearing, then press on the accelerator. Check the low voltage setting, it should be less than your cart voltage. Shop products from small business brands sold in Amazons store. If the clog is bad enough, you may have to disconnect the entire piping system to clean it thoroughly enough. Once you have the system disconnected, undoing the clog is simple, but make sure to reattach everything just as you took it apart. 1998 TXT EZGO, electric golf cart, J498, Serial # 1119119. This is one of the most common problems. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_5',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); Your golf cart may be stuck in either forward, reverse, or in neutral and will start and rev the motor, but it will either not go anywhere, or only go in forward or reverse. The dielectric grease Glen mentioned will work also. Ensure that you follow all safety precautions while performing these actions. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? If not, fix the wear on any of the wirings. Save big at Golf Cart King! Welcome! The potentiometer works as a communicator and tells the speed controller how much voltage it has to consume. Unable to add item to List. Location: 40 miles of bad road S E of Phoenix. I have an EZGO 36V Golf Cart, probably early 2000s and maufacture code C299. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. Here are a few other things that you can do to test your EZGO forward reverse switch: If you are a golf enthusiast and own a cart, then you are likely going to experience wear and tear issues that can affect your F/R switch.